If you are looking for durable and efficient tools to form metal components for different applications, you might want to consider carbide dies. They are made of tungsten carbide, a hard and wear-resistant material that can withstand high temperatures and pressures. Unlike steel dies, carbide dies have multiple features that can benefit your manufacturing processes and product quality, such as greater longevity, higher speed, more precision, and less upkeep. This article will provide you with more information about carbide dies their functions and their advantages for your metal shaping requirements.
Carbide Dies are devices that shape metal components by exerting force or temperature or both. They have a cavity or an opening that matches the desired shape of the final product. The metal piece is put into the die gap and then compressed stretched forced out or cut off to generate the desired form. There are different types of carbide dies depending on their purpose and design. Some examples are:
Extruding type dies: These dies force out metal components through a narrower gap than their initial size. This shrinks their cross-sectional area and extends their length and durability. Drawing type dies: These dies pull metal parts through a smaller opening than their original size. This also reduces their cross-sectional area but maintains their length and improves their surface finish.
Forming type dies: These dies shape the metal components by using a press and the hollow of the form die. This makes intricate shapes and designs on the metal surface without altering its cross-sectional area or length. Cutting type dies: These dies trim off surplus metal from the components after they are shaped or pulled. This eliminates burrs, flash, or other flaws from the metal surface and enhances its look and quality.
Carbide Dies operate by using a blend of stress and heat to mold metal pieces. The force is exerted by a machine that squeezes or drags the die towards the metal component or vice versa. The heat is created by friction between the die and the metal piece or by external elements such as induction coils. Depending on the kind of die the metal component may go through one or more phases of die cutting to attain the required shape and dimension. For example, a drawing type die may be followed by a trimming type die to remove excess metal from the edges. Some dies can carry out multiple actions in one step, such as molding and snipping simultaneously.
Carbide dies are an excellent choice for your metal forming needs because they offer many benefits over steel dies or other tools. Some of these benefits are: Greater longevity: Carbide dies are much more robust than steel dies because they can endure wear and tear better. They can last up to 20 times longer than steel dies, depending on the material and purpose. Better performance: Carbide dies are much more efficient than steel dies because they can operate at higher speeds and pressures. They can produce more parts per hour with less waste and less energy consumption.